行業(yè)資訊
在工業(yè)廠區(qū)的道路施工中,冷再生機(jī)正以其獨(dú)特的優(yōu)勢(shì)成為舊路翻新的“手術(shù)刀”。這種設(shè)備能像外科醫(yī)生般精準(zhǔn)剝離病害路面,將舊瀝青“變廢為寶”,既節(jié)省成本又環(huán)保高效。面對(duì)市場(chǎng)上琳瑯滿(mǎn)目的設(shè)備型號(hào),如何為廠區(qū)道路選擇最合適的冷再生機(jī)?需從施工需求、設(shè)備性能、作業(yè)環(huán)境三個(gè)維度綜合考量。
In the road construction of industrial plants, cold recycling machines are becoming the "surgical knife" for old road renovation with their unique advantages. This device can accurately peel off diseased road surfaces like a surgeon, turning old asphalt into treasure, saving costs and being environmentally friendly and efficient. How to choose the most suitable cold recycling machine for factory roads in the face of the dazzling array of equipment models on the market? It is necessary to comprehensively consider three dimensions: construction requirements, equipment performance, and operating environment.
施工需求:量身定制的“手術(shù)方案”
Construction requirement: Tailored surgical plan
需明確廠區(qū)道路的“病情”。通過(guò)彎沉檢測(cè)、鉆芯取樣等手段,確定路面破損類(lèi)型和深度。若道路出現(xiàn)深度車(chē)轍或基層松散,需選擇銑刨深度達(dá)30厘米的重型設(shè)備;若僅表層老化,20厘米級(jí)設(shè)備即可勝任。某物流園區(qū)道路改造中,針對(duì)重載車(chē)輛造成的基層開(kāi)裂,采用配備智能控制系統(tǒng)的機(jī)型,實(shí)現(xiàn)35厘米深度精準(zhǔn)再生。
It is necessary to clarify the "condition" of the factory roads. Determine the type and depth of pavement damage through methods such as deflection detection and core sampling. If there are deep ruts or loose base layers on the road, heavy equipment with a milling depth of up to 30 centimeters should be selected; If only the surface aging is present, 20 centimeter level equipment is sufficient. In the road renovation of a logistics park, a model equipped with an intelligent control system was adopted to achieve precise regeneration at a depth of 35 centimeters in response to grassroots cracking caused by heavy-duty vehicles.
施工規(guī)模直接影響設(shè)備選型。日施工量在3000平方米以下的小型項(xiàng)目,緊湊型設(shè)備兼具經(jīng)濟(jì)性與靈活性;超5000平方米的大型廠區(qū)道路,則需選擇生產(chǎn)率達(dá)800平方米/小時(shí)的高效機(jī)型。某汽車(chē)產(chǎn)業(yè)園道路施工中,采用模塊化設(shè)計(jì)的冷再生機(jī)組,通過(guò)增減銑刨模塊實(shí)現(xiàn)產(chǎn)能靈活調(diào)配。
The construction scale directly affects equipment selection. Small projects with a daily construction volume of less than 3000 square meters require compact equipment that combines economy and flexibility; For large-scale factory roads exceeding 5000 square meters, efficient models with a productivity of 800 square meters per hour need to be selected. In the road construction of a certain automobile industry park, a modular design of cold recycling units was adopted, and flexible capacity allocation was achieved by adding or removing milling modules.
特殊工藝需求不容忽視。若需添加泡沫瀝青或乳化瀝青,設(shè)備需配備專(zhuān)用計(jì)量系統(tǒng);對(duì)于水泥穩(wěn)定再生層,則要求具備精準(zhǔn)撒布裝置。某化工園區(qū)道路改造時(shí),選用配備雙添加劑系統(tǒng)的機(jī)型,實(shí)現(xiàn)水泥與乳化瀝青的同步添加。
Special process requirements cannot be ignored. If foam asphalt or emulsified asphalt needs to be added, the equipment needs to be equipped with a special metering system; For the cement stabilized recycled layer, it is required to have a precise spreading device. During the road renovation of a chemical industrial park, a model equipped with a dual additive system was selected to achieve synchronous addition of cement and emulsified asphalt.
設(shè)備性能:精準(zhǔn)匹配的“手術(shù)器械”
Equipment performance: Accurately matched 'surgical instruments'
發(fā)動(dòng)機(jī)功率是核心指標(biāo)。以2.5米工作寬度機(jī)型為例,處理普通瀝青路面時(shí),150kW功率即可滿(mǎn)足需求;但遇到堅(jiān)硬的老化路面,則需200kW以上動(dòng)力儲(chǔ)備。某重工企業(yè)廠區(qū)道路施工中,功率提升30%的機(jī)型,在同等時(shí)間內(nèi)多處理25%的頑固病害。
Engine power is the core indicator. Taking the 2.5-meter working width model as an example, when dealing with ordinary asphalt pavement, a power of 150kW can meet the demand; But when encountering hard aging road surfaces, a power reserve of over 200kW is required. During the road construction in the factory area of a heavy industry enterprise, a model with a 30% increase in power was able to deal with 25% more stubborn diseases in the same amount of time.
銑刨轉(zhuǎn)子性能直接影響作業(yè)質(zhì)量。刀間距小于15毫米的密集型轉(zhuǎn)子,能產(chǎn)出更均勻的再生料;而具備自動(dòng)調(diào)平功能的轉(zhuǎn)子系統(tǒng),可使再生層平整度誤差控制在5毫米以?xún)?nèi)。某機(jī)械制造基地道路施工時(shí),采用配備激光控制系統(tǒng)的機(jī)型,使再生層平整度達(dá)到高速公路標(biāo)準(zhǔn)。
The performance of milling rotor directly affects the quality of operation. Dense rotors with blade spacing less than 15 millimeters can produce more uniform recycled materials; The rotor system with automatic leveling function can control the flatness error of the regeneration layer within 5 millimeters. During road construction at a certain machinery manufacturing base, a model equipped with a laser control system was used to achieve the flatness of the regeneration layer to meet the standards of highways.
智能控制系統(tǒng)已成為高端設(shè)備的標(biāo)配。具備GPS定位和自動(dòng)厚度控制的機(jī)型,可實(shí)現(xiàn)施工軌跡精準(zhǔn)追溯;實(shí)時(shí)監(jiān)測(cè)含水量的智能模塊,能將混合料含水率波動(dòng)控制在±1%以?xún)?nèi)。某鋼鐵廠道路改造中,智能控制系統(tǒng)使再生料級(jí)配波動(dòng)降低40%。
Intelligent control systems have become standard equipment for high-end devices. Models equipped with GPS positioning and automatic thickness control can achieve precise traceability of construction trajectories; The intelligent module for real-time monitoring of moisture content can control the fluctuation of moisture content in the mixture within ± 1%. In the road renovation of a certain steel plant, the intelligent control system reduced the fluctuation of recycled material gradation by 40%.
作業(yè)環(huán)境:因地制宜的“手術(shù)策略”
Homework environment: tailored surgical strategies
廠區(qū)道路的特殊環(huán)境需重點(diǎn)考量。在化工園區(qū),需選擇防爆等級(jí)達(dá)ExdIIBT4的防爆機(jī)型;在食品加工區(qū),則需配備尾氣凈化裝置。某醫(yī)藥產(chǎn)業(yè)園道路施工時(shí),采用全封閉式輸料系統(tǒng)的機(jī)型,將粉塵排放量降低90%。
The special environment of the factory roads needs to be given special consideration. In the chemical industrial park, it is necessary to choose explosion-proof models with an explosion-proof rating of ExdIIBT4; In the food processing area, exhaust gas purification devices need to be equipped. During the road construction of a certain pharmaceutical industry park, a fully enclosed material conveying system was used to reduce dust emissions by 90%.
交通組織方案影響設(shè)備選型。需保持雙向通行的項(xiàng)目,宜選擇工作寬度2米以下的緊湊機(jī)型;可半幅封閉施工的廠區(qū),則可選用2.5米級(jí)高效機(jī)型。某物流中心道路施工中,采用錯(cuò)峰施工策略,配合智能交通引導(dǎo)系統(tǒng),使施工對(duì)運(yùn)營(yíng)的影響降低70%。
The traffic organization plan affects equipment selection. For projects that require two-way traffic, it is advisable to choose compact models with a working width of less than 2 meters; For factory areas that can be partially enclosed for construction, a 2.5-meter high-efficiency model can be selected. During the road construction of a logistics center, a staggered construction strategy was adopted, combined with an intelligent traffic guidance system, to reduce the impact of construction on operations by 70%.
氣候適應(yīng)性決定施工窗口。在北方冬季,需選擇具備預(yù)熱功能的機(jī)型;在南方雨季,則需配備快速排水系統(tǒng)。某港口碼頭道路改造時(shí),采用濕熱環(huán)境專(zhuān)用機(jī)型,在相對(duì)濕度90%條件下仍能穩(wěn)定作業(yè)。
Climate adaptability determines the construction window. In winter in the north, it is necessary to choose a model with preheating function; During the rainy season in the south, a rapid drainage system is required. During the road renovation of a certain port terminal, specialized models for humid and hot environments were used, which were able to operate stably even under conditions of relative humidity of 90%.
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